NuWave Composites

NuWave Composites 3D Design - Engineering - CNC tooling - Manufacturing
(3)

06/17/2026

Applying mold cleaner, sealer, and honey wax establishes the necessary barrier for a clean part extraction. Strips of blue painter’s tape are pressed onto the surface and peeled back, using the resistance of the pull to verify the wax coat.

06/17/2026

Another layer of fiberglass mat is being hand laid. To ensure the fabric is completely saturated with resin, soaking and rolling the material with resin and rollers. Consolidation of the material and resin helps remove air bubbles and any voids in the laminate.

06/16/2026

A guide coat reveals surface imperfections during the block sanding process. As the sanding block passes over, the guide coat pinpoints exactly where more leveling is needed.

06/16/2026

An even coat of primer is sprayed across the surface of the assembled plug before block sanding.

06/16/2026

Grinding down sharp fiberglass fibers after a hand lay-up. Removing these stray glass strands ensures the next layer of reinforcement material can bond seamlessly.

06/15/2026

Using a metal roller to consolidate resin-saturated fiberglass layers. The roller is pressed across the laminate to eliminate trapped air bubbles and compress the fibers.

06/15/2026

During the hand lay-up process, catalyzed resin is applied onto fiberglass reinforcement mats. This consolidation process eliminates voids and yields a dense, high-strength structural laminate.

06/11/2026

A CNC-machined plywood substructure is assembled to serve as a rigid, dimensionally stable base frame. Once the framework is built, the CNC-machined tooling board segments are nested and mounted directly into the designated slots of the plywood support frame.

06/10/2026

During the hand lay-up fabrication process, fiberglass mats are placed and saturated with resin using rollers Once cured, a rotary tool is used to grind down sharp fibers, high spots, and rough edges to make sure following reinforcement layers bond strongly.

06/10/2026

CNC milling high-density material for precision-cut sections to help speed up production in the process. This process also allows repeatability for manufacturing.

Fabrication

Address

3030 Cockroach Bay Road, Ruskin
Sun City, FL
33570

Opening Hours

Monday 7am - 5pm
Tuesday 7am - 5pm
Wednesday 7am - 5pm
Thursday 7am - 5pm
Friday 7am - 5pm
Saturday 8am - 12pm

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