12/02/2020
Info You Should Know: 5.7" vs. 6.0" Small-Block Chevy Connecting Rod Debate
The subject never changes, and every once in while we'll get a new know-it-all insisting that a 6" rod SBC will make tons more power, and run way better, cooler, longer, etc. than a 5.7" rod motor.
Here's some math and science to settle the debate.
All data shown is @ 3.75" stroke
Maximum Rod Angularity
6.0" rod-----18.21 deg
5.7" rod-----19.20 deg
Difference: 0.990 deg
Dwell Time. Number of crankshaft degrees the piston is within 0.250" of TDC.
6.0" rod------52.397 degrees
5.7" rod------52.071 degrees
Difference: 0.326 degrees
Dwell time difference between the 6.0" rod and the 5.7" rod is:
0.626%
Cylinder Wall Load. Percentage of force against the top of piston transmitted to the major thrust face of the piston and then to the cylinder wall.
6.0" rod----32.89%
5.7" rod----34.83%
Difference: 1.94%
Connecting Rod Dynamic Load (Tension) difference between 6" rod and 5.7" rod: 1.54%
Piston Speed. Max piston speed calculated at 5000 rpm.
6.0" rod------85.64 feet per second, (58.4 MPH)
5.7" rod------86.01 feet per second, (58.6 MPH)
Difference: 0.370-FPS or 0.2 MPH
The data seems to indicate that the differences between rod lengths are exaggerated in literature. In many (most) cases claims are anecdotal and represent the vested interests of the suppliers.
There are real gains to be had by going to longer rods but they are small, usually a lot less than 2 percent. However, hard-core racers are grasping at every tiny bit of performance and can justify the expense. For the average hot rodder we would suggest staying with the 5.7" rod length. Money would be far better spent on improving the heads, cam, induction, and exhaust or even a supercharger.