06/04/2026
Day 3 at Andover Norton. Another great day of learning about the MKIII! I think (hope) Karl & Will are still happy to have me around, even though it seems that with every part I remove I find another issue to talk about. For example, I needed to change the rear sprocket, so I started to remove the clutch basket. Before I even touched it I noticed that the gearbox sprocket nut was split. I showed Will, and by the time we removed it it was in 5 pieces! The last person who was in there must have really torqued it down - I suspect probably to line up the screw holes on the gearbox sprocket lockwasher. Ok, we got that off. We then noticed that the threads on the main shaft sleeve gear were damaged because of the over torquing. Will declared that it needed to be changed - so now I was going to take apart the gearbox. (Remember...this part of the job was to just check the sprocket!) Long story short(er) - 2 gears needed replacing as well as a few other parts. Including the camplate, which somehow went through some serious heating!
Another example: Will pointed out that the rear suspension bushings were shot and needed replacing. Because the bike had been rear-ended, I asked if we should change the bottom bolts as well, since we had to take them out. Will examined them and discovered that they're bent, so we're now also replacing all the rear suspension bolts. And, since we have to replace the swing arm spindle AND we had to remove the primary AND we gutted the gearbox AND we found the bolt damage, I removed the gearbox today and will be taking the cradle out tomorrow to do a thorough cleaning and check for damage. I'm kind of afraid the do that...next thing you know I'll notice something questionable on the cases! I think if THAT happens Karl is going to kick me out! 😅
The shoulder is holding up ok. A bit sore still, but no sharp pains. Well, my hand *did* start getting pins and needles when I tried to hold a tool in position, but it went away as soon as I let it go. No harm, no foul! 😎
I finished the day off by taking a walk around the Marlborough Lines British Army Installation. Little did I know that this is the most senior headquarters in the British Army! Marlborough Lines was built on the site of the former RAF Andover airfield, which provided integral support during D-Day. It was also where the testing was done for the Hawker Siddeley Harrier. This makes sense now - I was wondering if there was a connection when I discovered the hotel I am staying at is located on Hawker Siddeley Way!
Can't wait to see what tomorrow brings!