Calibrated Success

Calibrated Success World class training and consultation on all things electronic fuel injection. Led by calibration engineer and author Greg Banish.

06/03/2026

I'll take "Improperly Calibrated Torque Control" for $1000, Mark.

Let's see if we can do a little better on our upcoming ND Miata forced induction project here...

Following up on the previous TJI discussion: SAE Mobilus currently has this paper available for FREE.
06/02/2026

Following up on the previous TJI discussion: SAE Mobilus currently has this paper available for FREE.

For the sustainable development of human society, energy saving, emission reduction, and carbon reduction are urgent challenges to be addressed in the energy industry. As a power device for energy conversion in the transportation sector, the internal combustion engine also needs to enhance its....

If we want to leave this hobby of vehicle performance and personalization for the next generation, we’re going to need t...
06/01/2026

If we want to leave this hobby of vehicle performance and personalization for the next generation, we’re going to need to do it responsibly. is a dirty word for many performance enthusiasts, the elephant in the room. We can all see what has happened in our industry over the years. Manufacturers, distributors, and shops have been fined for violating the Clean Air Act. The laws have been on the books for decades. The way they are written often reads as a guilty until proven innocent situation too with how they treat

SEMA Garage has gone a long way toward streamlining the certification process for aftermarket manufacturers.

But there’s still good news here. We live in the Golden Era of performance. Never before have so many incredibly powerful vehicles been available on the showroom floor, yet they all pass some of the most stringent emissions standards ever seen. The number of new 500+hp vehicles available today is impressive. At the original writing of the article, GM had not yet released the official numbers on the LT7 in ZR1. Spoiler alert: 1068hp and Bin125 emissions compliance. More good news, our testing has proven that we can make great power with catalytic convertors intact in the aftermarket.

In the article, I also discuss some of the common issues that may lead to poor emissions. Vehicle maintenance is a key factor here. Luckily, as we pointed out in the recent project with Summit Racing Equipment, performance enthusiasts are pretty good about normal maintenance.

Check out the Summer 2026 issue of Hot Rod Magazine for the whole article. We’ll have more great stuff like this coming in the future too. Thanks again to their editor, John McGann for helping get this message out there as we protect the bright future of Hot Rodding.

I was recently asked by Dr. Diane Peters to join a panel discussion as part of the 2026 Industry Research Summit at Kett...
05/21/2026

I was recently asked by Dr. Diane Peters to join a panel discussion as part of the 2026 Industry Research Summit at Kettering University. Our topic was how industry and academia collaborate effectively on various projects.

The Panel covered a wide range of automotive, power generation, materials, physics and other topics. Dr. Peters dove into how students can deliver value to companies with their capstone projects and theses. We also discussed some of the needs of industry where academic research makes more sense than trying to staff a company’s own research and development team for a single project. Calibrated Success bridges these gaps regularly by filling in for companies that may not have the specific engineering resource needed to measure or test something. We have also worked with Kettering University to bring their engine dynamometer lab online for students and created lab tests that can be repeated as part of their curriculum.

As an added bonus, I was able to sit in on a lecture from Dr. Gregory Davis. He walked undergraduate students through the various tradeoffs involved in gear ratio selection. The campus and buildings there are rich with automotive history. Where else can you be in class where they have the original enlarged cutaway of the first hydraulic valve lifter mechanism?

Second bonus: With some extra time, I walked through the Athletic Center too. They were hosting a kids robotics competition that day. I hadn’t been under that roof since I walked across a stage 27 years ago. Rumor has it I may have also won a couple swimming races there back in the 90’s.

05/21/2026

Time to make a little boost.

New swag alert. Update your drip, or whatever the kids are saying now.Two new options are available to boost your calibr...
05/14/2026

New swag alert. Update your drip, or whatever the kids are saying now.

Two new options are available to boost your calibration chops. Choose from our new quarter zip or the exclusive Big Brain Juice Holder. Both pair well with jorts and New Balance shoes at your next Cars and Coffee event.

All proceeds go to the Calibrated Success "Help Greg pay for grad school" fund.

https://calibratedsuccess.com/product-category/swag/

I'm calling it. THIS is the future for spark ignition.First, it was F1. Then Ferrari and Maserati snuck it into some low...
05/12/2026

I'm calling it. THIS is the future for spark ignition.

First, it was F1. Then Ferrari and Maserati snuck it into some low volume road cars. Trickle down to Fiat was next. Everyone lost their mind when it showed up on a Jeep. Now BMW has come out and side this how they're moving forward.

If you haven't heard about pre-chamber ignition, NOW is the time to read up on it. It was a footnote in my recent combustion and emissions class at Clemson University Dept of Automotive Engineering. I bet it gets more attention now. This technology is essentially a shrouded spark plug that creates a small chamber around the electrode that burns first. Combustion jets from this initial burn shoot out much like diesel fuel plumes, BUT they're already homogenous and are entering the homogeneous main chamber. This promotes very rapid combustion across the main volume after whatever delay existed inside the prechamber. As calibrators, we can play the angle on that initial delay but still end up with the desirable rapid combustion in the main chamber.

I will not be surprised at all when most SI engines change over to this technology. It's just too good to ignore from an efficiency standpoint.

My only real question is: "Will we see retrofit kits available to replace traditional spark plugs?" and "If we retrofit, what calibration changes will be necessary to optimize older engines with new prechamber spark plugs?"

Who wants to go next? Will this work on a boosted LS? Coyote? Hellcat? B-series? Small Block? NGK Spark Plugs and Bosch USA the ball is in your court here. Make us something to test. I'd love to try it out.

You can bet we'll be paying attention over at the SEMA Emerging Trends & Technology Network - ETTN too.

+++ Pre-chamber combustion patented by BMW celebrates its premiere. High-efficiency new development makes its series production debut in BMW M models and enables a significant reduction in fuel consumption under high loads. New ignition process is a prime example of the transfer of technology from r...

At The SEMA Show 2026 - You will want to attend the SEMA Emerging Trends & Technology Network - ETTN lunch and learn. I ...
05/10/2026

At The SEMA Show 2026 - You will want to attend the SEMA Emerging Trends & Technology Network - ETTN lunch and learn. I will be hosting a royal rumble of boosting systems between Full-Race Motorsports ProCharger Superchargers and Whipple Superchargers to talk about how they stack up. we will be focusing on street-drive applications, performance, and YES,

Mark your calendars now for lunchtime on Thursday. You don't want to miss this one.

Panelists Geoff Racier, Erik Radzins, and Dustin Whipple have been instructed to show up for a clean fight. No kicking. No hits below the belt. No biting. Who will emerge the undisputed Champion of Charging? News on the Front Page from the Boost Gauge? The Bad Boy of Boosting? The Beefcake of Burnouts? His Highness of Hydrocarbons? There can be only one.

I got a call last night from a customer who had been using one of the "big name" remote tuning guys with some struggles ...
05/07/2026

I got a call last night from a customer who had been using one of the "big name" remote tuning guys with some struggles on a cammed and supercharged 2019 Silverado (GM Global B software) using HP Tuners.

I know a lot of people like to pretend that Global B is some huge mystery. But the fact is that it's still a consistently physics-based operating system. It's just unforgiving of some of the shortcuts TOONERS used to use (like "MAF only" tunes). Getting the background VE model right is an absolute requirement. This means steady state logging and updating through the HPT Neural Network trainer. It works, I've done it plenty with clients.

Back to the issue at hand, customer states "It goes WOT at 51% pedal input, but it stays lean." Yep, that checks out. GM set up their naturally aspirated engines to saturate the throttle to reduce pumping losses, but they also need to worry about fuel economy and emissions. These engines are just fine at stoich with the blade open in stock form, so they can delay adding WOT fuel until they decide the driver really wants it. (Common practice across the industry now, actually.)

Enter the change in Power Enrichment qualifier - GM moved it from throttle position --> PEDAL position. So even if your driver demand map is driving a WOT condition, fueling may not switch over to PE until you satisfy the PEDAL trigger seen here. It's easy to miss, but important.

Incidentally, I had offered to host a quick ZOOM meeting to look over the calibration and log files with his tuner. But tuner ego got in the way of science and customer satisfaction. "Absolutely not. I do not share my work or anything."

This probably could have been a quick fix, even if it was a different root cause than the pedal trigger. Unfortunately, the customer suffers here. Nothing I do here is outside the bounds of what you have access to with the same software. I don't even lock the files I send people because it's just following the normal procedure.

I have quietly worked behind the scenes with some of the biggest names in the industry. Even at my level, I'm still committed to learning. My general experience there is that the best guys are also the best collaborators, and the guy who refuses to openly share his data is usually hiding behind some insecurity. Don't be that guy.

Thank you for coming to my TED talk.
..And yes, we would be happy to schedule a short private meeting to go over your project. Just reach out via email.

Address

Bloomfield Hills, MI

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