13/03/2026
Technical Post…
This is mainly to create awareness for the difference between working with a tuner with calibration experience and file flashers...
Last year we carried out tuning on an F10 535d with TS1 Hybrid turbos, the catch being the DPF was still in place.
After a few months of fault free driving, the EML illuminated, stating a fault with the DPF pressure sensor.
Initially incorrectly diagnosed elsewhere as “poor tuning” the vehicle was “retuned” and magically the DPF pressure sensor fault was gone now with an additional +50hp claimed.
The customer having some doubts with the previous advice/workmanship and how the vehicle was driving, he decided to book in again with us to have a look at what's been done.
Luckily it was just in time, as soon he could have been expecting to install a new engine…
Now, we won't get into the decalibrated mess that was installed onto the ECU, but we will cover how the issue was “fixed”.
Here is what was done:
- DPF Pressure Sensor DTC deleted.
- DPF Back pressure limitation turned off.
- EGR turned off completely, with the possibility of regens being blocked from initiating.
What was the real issue?
Damaged wiring to the DPF Pressure Sensor.
After repairing, and re-installing our calibration with all relevant protections active. The DPF backpressure was showing 4.5 BAR, which is offensively high.
After a forced regen, it was back to suitable levels, and the car is back to how it should be.
This is not a post pointing the finger, but things like this, give the tuning industry a bad name.
One of the reasons we stick only within the BMW & German tuning market is that we can offer genuine expertise and quality calibrations for these vehicles.