05/11/2026
🔧 NOT ALWAYS PLAIN SAILING! 🔧
This JCW came to us for the fitting of a sports catalyst and our Stage 2 custom tuning. A fairly straightforward job however this one decided to throw a few challenges our way.
Once on the ramp we quickly discovered that the exhaust had been absolutely smothered in exhaust paste. What should have been a relatively straightforward removal became a rather frustrating job, with the excessive paste making it incredibly difficult to separate the exhaust components. Unfortunately this meant the fitment took almost twice as long as expected.
With the sports cat finally fitted, we moved on to replacing the spark plugs with our recommended NGK plugs, gapped to 0.5mm.
However when removing the existing aftermarket ignition coils, one completely fell apart. The tops of the remaining coils were also separating far too easily, which certainly didn't fill us with confidence. We weren't comfortable refitting them, so advised the customer to replace them with Bosch ignition coils instead.
After encountering two unexpected issues, we decided it would be sensible to carry out a full health check before proceeding any further. Thankfully everything else checked out fine and we were happy to move on to tuning.
Once on the dyno Chris began datalogging and quickly noticed that the fuel quality wasn't quite where we'd like it to be. We added a bottle of Lucas Oil Octane Booster to see whether improving the fuel's knock resistance would help and the difference in the logs was immediately noticeable!
With the car now running much happier, Chris could continue developing the custom Stage 2 calibration.
📊 Stock : 219.4HP - 302.9NM
📈 Stage 2 : 307.6HP - 447.9NM
This is exactly why we take the time to inspect, datalog and assess every car individually. Sometimes what looks like a simple job uncovers things that need addressing and we'd much rather spend the extra time getting everything right than overlook something that could cause problems further down the line.
2021 John Cooper Works Manual
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DervTech Tuning
🏠 Unit 3, Brimoto Trading Estate, Rossbank Road, Ellesmere Port, CH653AN
📞 0161 706 0586
📧 [email protected]
💻 www.dervtech.com