WS Exhaust Designer

28/09/2026

From 3D Scan to V2 Exhaust Design 🔥

Using the EINSTAR Rockit, we captured the complete chassis and brought the scan into DesignSpark Mechanical to align everything with our V2 engine concept.

From there, the complete model was imported into WS Exhaust Designer, where we designed and routed both expansion chambers directly around the scanned chassis.

With space this limited, having an accurate 3D reference makes a huge difference – especially when trying to keep the complete setup as compact as possible.

This is only our first draft of the V2 exhaust layout. What do you think, and what would you change? 👀

Tools & software used:
EINSTAR Rockit – 3D Scanner
EINSTAR EXStar Hub - Scaning Software
DesignSpark Mechanical – CAD & Assembly
WS Exhaust Designer – Exhaust Design

17/09/2026

☀️ One scan, a few challenges, and a lot learned!

Time to capture the complete chassis for our V2 engine project with the EINSTAR Rockit – completely markerless and without scanning spray.

The biggest lesson? Infrared scanning and direct sunlight aren’t the best friends. 😅 Once the sun was lower, scanning became fast and tracking was rock solid.

Even the complete chassis was captured in one continuous scan. The wheels required a few tricks, but the final result turned out excellent! 👌

Next step: bringing everything together in 3D and designing the exhausts. 🔥

09/09/2026

🚀 Version 4.8.4 is available now!

A smoother and more responsive 3D workflow, especially when working with larger scan files. Less lag, better handling and a more comfortable design experience.

And we’re not done yet – more 3D improvements are coming! 👀

03/09/2026

🔥Two cylinders. One Puch E50. Around 35 HP.

Remember the 2Fast 50cc “FASTINO” from my first EINSTAR Rockit scan? Now we’re taking two of them and turning the idea into a V2 engine!

The cylinders were scanned with the EINSTAR Rockit in laser mode at 0.3 mm resolution, giving us an accurate digital reference for the engine design.

The 3D scans of the cylinders and carburetors allow us to build the complete concept with accurate dimensions, check clearances and make the most of the extremely limited space.

Next step: scan the chassis and start designing the exhausts. 👀

This is going to be an interesting one!

25/08/2026

🔥 Suzuki LT500 Exhaust Project

Designed with WS Exhaust Designer and perfectly brought to life by Scott Moser 🔧

From the digital exhaust design to the finished pipe.. Great craftsmanship, clean fabrication and an impressive final result.

Big thanks to SMR for sharing this project and showing what can be achieved when accurate planning meets skilled fabrication! 👏

19/08/2026

🆕 Version 4.8.1 – Practical improvements for the 3D workspace!

🔲 Wireframe View for Pipes
Especially useful for comparison pipes and Multi Pipe Projects. Switch other pipes to Wireframe View for a clear view of your active project while still keeping their outlines visible.

👆 Select Through 3D Scans
You can now select and modify parts of your active project through a semi-transparent 3D model. Less hiding, moving and handling while designing.

↩️ Reset Modifications
Made a mess of your 3D design and want to start over in certain areas? Select the parts and press Ctrl + 0 (Zero) to reset angles, rotations and seam positions to zero.

Version 4.8.1 is available through the same download link as Version 4.8.

24/07/2026

💡 3-MARKER TRICK 💡

Instead of covering the entire part with hundreds of markers, use just three fixed infrared markers as reference points. Combine them with marker cards and magnetic marker blocks for fast, stable tracking and easy scan alignment.

Less preparation. Faster scanning. Accurate results. 👌

10/07/2026

08/07/2026

🏍️ A real-world project where every millimeter counts.

The existing exhaust didn't have enough lean-angle clearance, so it was time for a complete redesign.

Using the EINSTAR Rockit, I first scanned the entire motorcycle in markerless IR mode, followed by a high-detail laser scan around the engine and exhaust fl**ge. The combined scan provided an accurate digital reference for designing the new exhaust directly in WS Exhaust Designer.

The result: maximum clearance, perfect fitment, and no guesswork before fabrication.

The finished exhaust will be revealed soon. Stay tuned! 👀

Get your EINSTAR Rockit today:
🎁 Save €50 with code: EINSTARSAS
🔗 Affiliate link in bio

22/06/2026

📄 New Feature: Production Documents

Turn your exhaust design into a complete production document with just a few clicks.

Create screenshots directly from the 3D CAD view or the 2D workspace and organize them in the Image Manager. Sort or remove images before generating the final document.

Choose the information you want to include:

• Sheet Metal Cone lists
• Cut Tube lists for pie-cut exhausts
• Project screenshots
• Flat Pattern graphics

All relevant manufacturing information is combined into a single document, making production easier and more organized.

Perfect for the workshop, for sharing with customers for approval, or for documenting your projects.

📄 Better documentation.
🏍️ Faster fabrication.
🔧 More efficient workflows.