Competition Fuel Systems

Competition Fuel Systems Fuel Injection Research and Development, Flow Testing, Parts and Services for the Drag Racing and Motorsport industries.

Waterman pump rebuild and anti-cavitation mod finished today.. picked up 3.6 gallons at the top 😲I think that's a record...
11/07/2025

Waterman pump rebuild and anti-cavitation mod finished today.. picked up 3.6 gallons at the top 😲
I think that's a record for me.
The loss in flow from 8000 to 10,000 RPM went from 1.5 gallons to just .06 of a gallon !
A fuel system that's losing 1.5 gallons at high RPM has to be run too rich at low RPM for the engine to survive at high RPM, and that engine will never perform like it should.

Atomization: Fuel Atomization can be broadly grouped into 3 categories, listed from worst to best:1.  Spray2.  Mist3.  F...
18/03/2025

Atomization: Fuel Atomization can be broadly grouped into 3 categories, listed from worst to best:
1. Spray
2. Mist
3. Fog

The quality is mainly determined by the nozzle body type, although fuel pressure plays a part as well.

#1 in the photo is a common Enderle deflector style that relies on a jet of fuel hitting an angled surface. These provide mainly a fuel Spray. Aerated bodies atomize a little better, especially at low pressure.

#2 Produces better atomization and a different spray pattern.. and tends more toward a Mist of fuel. Use where suitable, which for me is in the hat.

#3 Are impingement nozzles with a pin located very close to the exit of the fuel. These produce the best atomization and quite a lot of Fog. Commonly used in spray bar setups where they provide maximum cooling of the incoming air.

The earlier you introduce fuel into the intake air, the more time it has to affect temperature and density, and this is where you'll get the most benefit from better nozzles.
There's not much room, time or area to do much with fuel in the ports.. and remember it will accumulate on the back of the intake valve during overlap. I tend to use the Enderle deflector type here to direct the fuel in the port.

When the intake valve opens, air velocity, heat of compression, and combustion dynamics take care of fuel atomization.
Some droplets are too large to be burnt during the resident time in the cylinder, and these will exit the exhaust as unburnt fuel.

I've added video of the different types in the Comments.

Something interesting from the archives.. Hemi port molds. One with chamber and one with manifold runner.
31/07/2024

Something interesting from the archives.. Hemi port molds. One with chamber and one with manifold runner.

I feel the need to put this one to rest..  lately I’ve been fielding questions from people about Water V***r Pressure.. ...
05/03/2024

I feel the need to put this one to rest.. lately I’ve been fielding questions from people about Water V***r Pressure.. is it included in Alky Pro, should we be looking at it as a separate thing, is it something unique that can help racers tune to conditions ?
The answer to all the above is NO.
Water V***r Pressure is already used in the calculations that Alky Pro does to provide the engine with the right amount of fuel to suit prevailing weather conditions. It’s fully accounted for, and the correction factors calculated and applied have been shown to be extremely accurate.
Then should we look at it separately ? Well we already do. You see Water V***r Pressure is essentially a measurement of the actual water content of air. So is Water Grains (grains of water v***r per pound of dry air). The 2 numbers are directly related, change together and represent the same thing. But because V***r Pressure is usually a fractional number, Water Grains is an easier number to understand and relate to, and that’s why racers settled on it many years ago. It’s the same thing represented in different units, and the ā€˜standard’ used by Drag Racers is Water Grains. So.. it’s a bit like doing your tyre pressures in PSI vs kPa. The numbers are different, but they both represent exactly the same thing. Alky Pro informs the user of the current Water Grains.
Here’s a quote from a scientific website to put it all in perspective: ā€œGrains per pound and v***r pressure are directly related, specific humidity measurements that ā€˜move in unison’. Changes in grains per pound are ā€˜directly proportional’ to those of v***r pressure.ā€
OK.. a final check in case you’re not convinced. I put the calculations into Excel with a progressively increasing Barometric Pressure and Temp and graphed the results. Because the v***r pressure numbers are much lower, I simply multiplied them all by a constant of 152 so that the line sat just above the Water Grains number. Yep.. same thing. Don’t let anyone confuse you. (The green line is humidity)

Resized with new gears and plates, properly clearanced and flow tested. Nigel Johnson  Mark Brew
05/02/2024

Resized with new gears and plates, properly clearanced and flow tested. Nigel Johnson Mark Brew

Crawford re-stock has arrived.. drop-in nozzles, screw-in nozzles, drop-in adapters, jets and jet kits.These nozzles and...
13/09/2023

Crawford re-stock has arrived.. drop-in nozzles, screw-in nozzles, drop-in adapters, jets and jet kits.
These nozzles and jets are much more accurate, so when you make a change you get the result you expected.

Thank you Paul Topping Straightline Data Systems First run of barrel valves are gone and a new batch of housings just ar...
08/09/2021

Thank you Paul Topping Straightline Data Systems First run of barrel valves are gone and a new batch of housings just arrived.

Two more Pro Barrel Valves ready to go. Precise independent adjustment of Idle and Stage fuel volume really makes tuning...
23/06/2021

Two more Pro Barrel Valves ready to go. Precise independent adjustment of Idle and Stage fuel volume really makes tuning a lot easier. Users have said it's more responsive coming into the burnout and easier to stage as a bonus.
Thanks to the early adopters:
Russell Ladbrook
Mark Brew
Aaron Deery
James Kemp
Ambruosi Racing
Nigel Johnson
Boris Pacey
Paul Topping
Straightline Data Systems

31/03/2021

RANT WARNING 😔

Our SDS Barrel Valve (a registered design) has been blatantly copied by an Australian manufacturer. Not only have they stolen from our business but they have disrespected the people that invested in the Barrel Valve’s R&D and the team that used it to secure "world record" success (Zappia Racing, Competition Fuel Systems, Speedflow Australia, Alky Pro, Proforce Motorsport).

We've discussed the alleged theft with the business in question, who in their words, "didn't copy it exactly". But wait, it didn't stop there … lack of imagination had them use the sales pitch from our website, almost verbatim, to market their copy.

Please people, remember if it hasn't got the logo you are buying an inferior copy (with unproven performance) and supporting this unethical behaviour.

Our new Adjustable Barrel Valve is finally ready to ship. Designed by Competition Fuel Systems in collaboration with Str...
17/08/2020

Our new Adjustable Barrel Valve is finally ready to ship. Designed by Competition Fuel Systems in collaboration with Straightline Data Systems, it offers fully adjustable idle and stage circuit volume. No more modifying the spool to get the fuel you need at stage and this makes it easy to ā€œtryā€ different stage volume to see how the car responds.
Primarily designed for clutch equipped Alcohol engines that stage at high RPM, this metering valve has generous flow passages throughout, and offers:
Idle volumes from: 0.5 to 2.00 GPM.
Staging volumes from 5.00 to 11.00+ GPM.
It’s been extensively tested on the flow bench and the track.
This new barrel valve features:
• Lightweight billet construction
• High strength Stainless Steel spool and screws.
• Full AN10 inlet and outlet with higher thru-flow than a K style to minimise pressure loss to nozzles.
• High flow adjustable Idle and Stage circuits.
• Uses conventional Idle Check pressures.
• Fuel ā€œramps inā€ from idle.. no abrupt flow circuit changes or lean spots.
• Built in pump-saver – returns excess fuel to the distribution blocks.
• Takes conventional Enderle style screw in Main Jet.
It will ship complete and ready to run, with all fittings including inlet and outlet & spool arm. Every unit is individually flow tested with the pump saver set to your specs.

09/08/2019

Thanks to Greg Gower @ Alky Pro for looking after us today - he is always so generous and looks after us well. We had the Beach Bomb fuel system on his flow bench today prepping for the new season. We can't wait to get racing again!

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14/30 Peel Road
O'Connor, WA
6163

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