19/03/2026
Recently we went to Japan and I have to say that I loved noting all of the different makes and models of Toyota, Nissan, Honda etc which are not exported to Australia. I will post some photos of the variety of cars soon. BUT one of the highlights of the trip was a visit to the Miyata Plant Lexus Factory in Kyushu, Fukuoka Prefecture. VERY EXCITING! Felt like I was on the set of the Transformers movie. Our Japanese friends Naomi and Ikuo kindly organized the tour and Naomi did a great job of translating the tour for us. I couldn't take any photos inside the plant (strictly prohibited) but Elana took lots of photos which I have posted below from inside the main entrance. Of interest was the amazing detail and training, select specialist Takumi staff have to identify (by hand, eye and ear only), the tiniest of flaws in colours, gaps between panels of up to 0.2mm, stitching errors, tuning or sound of the engine (often having only 90 secs to do this on the production line), Achieving Takumi status requires roughly 60,000 hours of practise. As guests you could have a go at identifying these flaws yourself. Needless to say we tried numerous times but failed. I will post some videos next week.
Some facts for you. This plant primarily produces the Lexus ES, NX, RX, and UX models. There are two assembly lines with about 17,000 staff who work two shifts. Between 160 to 180 cars are made to order each month. Around 1850 cars are produced each day and over 80% of the cars are exported. USA receives the largest percentage of these cars around 65% I believe. But have to say the BEST PART OF THE TOUR WAS WHAT I HAVE CALLED THE TRANFORMER EXPERIENCE! Well it felt like it. Our first stop was the spot welding assembly line. We couldn't wipe the smiles from our faceS. Talk about amazing Japanese robotic, autonomous technology. These robotic arms, at great speed and with such dexterity were spot welding panels at 1800 degrees Celcius. Sparks flying everywhere. Look up and you will see one body shell after another lining up, to drop down in front of these robotic arms in one swift movement. I wish I could add my transformer sound effects here. Look behind you and you see a huge open space filled with various assembly lines, robots and people working in specialist areas, again at speed and with skill. Our second area to tour was the final assembly line. Here you see lines of cars on conveyor belts getting their final 1800 point check; by humans and machines. This is where the Takumi specialist staff do their magic. Running their hands and eyes over panels, checking for gaps, colour faults etc etc. Amazing. I could go on, but I won't. Really appreciate the experience and the Japanese technology and innovation. Here are some photos.